Full Text Searchable PDF User Manual
ECM SERIES ELECTRIC FURNACE
TEL.: 905-670-2500
FAX: 905-795-8311
CUSTOMER SERVICE TEL.: 1-888-882-7626
MISSISSAUGA, ONTARIO L5T 1H9
30042458A
• Never tamper with the unit or its controls. User MUST contact
a specialized contractor when a failure occurs. DO NOT
ATTEMPT to repair.
• When using a humidifier make sure not to damage the heating
element bank.
• We recommend that your unit be inspected by a specialized
technician once a year.
• Poor maintenance of air filters OR an unbalanced static
pressure may result in a performance decrease.
• Always use genuine parts for maintenance or service call.
The use of unbranded parts will void the warranty.
• The use of this unit without an air distribution duct will void
the warranty.
• It is strictly forbidden to use jumpers to simulate heat demand.
• Risk of electrical shock. Disconnect power before installation,
servicing, maintenance or field wiring. Replace all panels
before operating. Failure to do so can result in electrical
shock causing severe injuries or death.
• When performing installation, servicing or cleaning the unit,
it is recommended to wear safety glasses and gloves.
• To assure a proper performance of your furnace, we recommend
that you use high quality name brand thermostats.
• When applicable local regulation comprises more restrictive
installation and/or certification requirements, the aforementioned
requirements prevail on those of this document and the
installer agrees to conform to these at his own expenses.
• For your safety, do not store or use gasoline or other flammable
liquids and vapors in the vicinity of this unit or any other
appliance.
• These instructions are intended to be use by qualified personnel
who have been trained in installing this type of furnace.
Installation of this furnace by an unqualified person may
lead to equipment damage and/or hazardous condition
which may lead to bodily harm.
• This furnace is not watertight and is not designed for outdoor
installation. This furnace shall be installed in such a manner
as to protect its electrical components from water. Outdoor
installation leads to a hazardous electrical condition and to
premature furnace failure, thus voiding the warranty.
• Do not block the combustion air openings in the furnace.
Any blockage will result in improper overheat situation and
may result in a fire hazard and/or cause bodily harm.
• The unit must have an uninterrupted or unbroken electrical
ground to minimize personal injury if an electrical fault
should occur. When performing electrical connection, the
ground conductor must be firmly attached to the ground lug
in the furnace.
• Do not use this furnace as a construction heater. Use of this
furnace as a construction heater exposes the furnace to
abnormal conditions, contaminated combustion air and the
lack of air filters. Failure to follow this warning can lead to
premature furnace failure and/or vent failure which could
result in a fire hazard and/or bodily harm.
• The owner and/or the user is responsible of the following:
Always maintain the immediate surrounding of the furnace
free from combustible and highly flammables materials.The
furnace ambient air should not have an excessive dust
concentration and humidity. Never operate this central heating
appliance without an air filter.
• Before performing any service functions, unless operations
specifically require the power to be on, make sure all utilities
are turned “OFF” upstream of the appliance. Failure to comply
with this warning will cause a fire hazard and/or bodily
harm.
• All questions regarding the operation, maintenance or warranty
of this unit should be addressed to the company where this
product has been sold from.
WARNING
!
IMPORTANT: READ AND SAVE THESE INSTRUCTIONS.
CAUTION
• Never burn garbage or paper in the heating system and never leave rags or paper around the unit.
• Return air grilles and warm air registers must not be obstructed.
IMPORTANT: All local and national code requirements governing the electrical installation heating equipment, wiring and flue connections
must be followed. Some of the codes that may be applicable are:
ANSI/NFPA 70 NATIONAL ELECTRICAL CODE
CSA C22.1 CANADIAN ELECTRICAL CODE
Only the latest issues of the above codes should be used, and are available from either:
The National Fire Protection Agency
Batterymarch Park
Quincy, MA 02269
The Canadian Standards Association
178 Rexdale Blvd.
Rexdale, Ontario M9W 1R3
or
2
This furnace has been designed and manufactured to give the
most reliable performance possible. Each unit has been given a
running inspection before shipment to assure that every component
is operating efficiently.
The safe and dependable operation of the furnace depends upon
proper installation and compliance with all national and local
codes and standards.
INSTALLATION AND OPERATING INSTRUCTIONS
FRONT VIEW
RIGHT
S
IDE VIEW
REAR VIEW
LEFT
S
IDE VIEW
TOP VIEW
1½
”
(
38
mm)
1½
”
(
38
mm)
20
”
(50
8
mm)
20
”
(50
8
mm)
1
”
(25 mm)
3
9
”
(991 mm)
FILTER FRAME
(EITHER
S
IDE, REAR
OR BOTTOM)
1½
”
x 1½
”
KO
(
38
mm x
38
mm)
1½
”
x 1½
”
KO
(
38
mm x
38
mm)
1½
”
x 1½
”
KO
(
38
mm x
38
mm)
WIRING KO’
S
A
B
C
WIRING KO’
S
C
A = 1
”
(25 mm)
B = 1/4
”
(6 mm) & 1¼
”
(
3
2 mm)
C = 1/2
”
(1
3
mm) & 1½
”
(
38
mm)
WIRING KO’
S
VALUE
S
DI
S
CHARGE
17
”
x 17
”
(4
3
2 mm x 4
3
2 mm)
1
8”
x 1
8”
(457 mm x 457 mm)
RETURN
1
8”
x 1
8”
(457 mm x 457 mm)
RETURN
1
8”
x 1
8”
(457 mm x 457 mm)
RETURN
1. LOCATION – The furnace should be centrally located to the
heating area.
2. POSITIONS – It can be installed for vertical, horizontal or
downflow operation. When installed horizontally, the furnace
should be positioned such as the door will not end up being on
the top. The door should be on the side of the furnace, to
ensure that the motor bearings are in their designed position.
In vertical downflow installations, use only “L”- or “T”-shaped
plenum with no openings or registers directly below furnace.
3. INSTALLATION CLEARANCES – As shipped from the factory,
each unit is approved for “zero inch” clearance. If additional
clearance is required, it will be indicated on the data label
attached to the furnace.
4. TEMPERATURE RISE – Furnaces are shipped to operate at
0.20” W.C. (50 Pa) external static pressure. They are certified
for operation up to 0.50” W.C. (125 Pa). Check the following
page for temperature rise table on specification chart and, if
necessary, adjust the unit to match.
5. SERVICE CLEARANCE – Units are serviced from the FRONT.
Leave at least 24” (610 mm) clearance in front of the door.
GENERAL REQUIREMENTS AND SPECIFICATIONS
CAUTION
This unit must be installed in a dry place, in a non-corrosive, well-ventilated environment, without excessive dust. The ambient
temperature must be over 10°C and under 27°C. If the ambient temperature is 10°C or less, the plenum must be insulated on
10 ft linear minimum length.
UNIT CERTIFICATION
This furnace is CSA certified.
®
GENERAL REQUIREMENTS AND SPECIFICATIONS
(CONT’D)
OPERATING OPTIONS
The furnace is shipped from the factory in a “Standard Heating
Mode” (both switches in the Down position). When the thermostat
calls for heat, the automatic controls will be activated and the
furnace turns “ON”.
The blower will run at low speed or higher speed (as selected by
S
PEED
S
ELECTOR
switch).
As the furnace heats up, it automatically switches to a medium
speed when additional elements are activated by the electronic
control, if it was initially set to run at low speed. The timing of this
blower speed change will depend on whether
C
OLD
or
M
ILD
is
selected on the
S
EASON
S
ELECT
switch.
You may, however, change from the Standard Heating Mode by
using the controls built into your furnace.
S
PEED
S
ELECTOR
S
EASON
S
ELECT
H
IGH
M
ILD
C
OLD
The
S
PEED
S
ELECTOR
switch is used to control the fan speed
(ventilation). Even if there is no call for heat, the ventilation can be
controlled by the thermostat; the fan speed is determined by this
switch.
L
OW
–
The blower motor will operate at low speed.
H
IGH
–
The blower motor will operate at a higher speed.
During spring or fall, you may require less rapid response when
the thermostat calls for heat.
When
M
ILD
is selected, it takes more time to bring all the elements
online.
When
C
OLD
is selected, the heating elements come online faster.
3
L
OW
*FACTORY SETTINGS.
SUBJECT TO CHANGE WITHOUT NOTICE.
**This speed can only be run with heater off, for cooling/ventilation purposes only.
WARNING:
240 VOLTS – SINGLE PHASE
TEMP. RISE @ 0.20 in. W.C.
MODEL NO.
kW
BTUH AMPS INCL. MOTOR
HP
BLOWER
°C
°F
*SPEED
RPM
21ECM10
10
34120
43
1/3
10” x 8”
(254 mm x 203 mm)
19
34
MEDIUM
903
21ECM15
15
51180
64
1/3
22
40
MEDIUM
903
21ECM18
18
61420
76
1/3
26
47
MEDIUM
903
21ECM20
20
68240
84
1/3
29
52
MEDIUM
903
21ECM23
22.5 76770
94
1/3
36
65
MEDIUM
903
10” x 8” (254 mm x 203 mm) BLOWER
SPEED
FLOW RATE
STATIC PRESSURE
(INCHES OF WATER COLUMN)
0.2
0.3
0.4
0.5
0.6
LOW**
CFM
L/s
684
323
582
275
535
252
481
227
429
202
MEDIUM
CFM
L/s
1149
542
1104
521
1064
502
1016
479
977
461
HIGH
CFM
L/s
1238
584
1203
568
1174
554
1139
538
1106
522
M
ILD
S
EASON
(First Stage)
Slow Response Sequence
C
OLD
S
EASON
(Second Stage)
Rapid Response Sequence
Element 1 - Heat on instantly
Element 1 - Heat on instantly
Blower on after 3 seconds delay
Blower on after a 3 seconds delay
Elements 3 and 5 after 1 minute delay Elements 3 and 5 after 10 seconds delay
Element 2 after 2 minutes delay
Element 2 after 20 seconds delay
Element 4 after 3-minute delay
Element 4 after 30 seconds delay
NOTE: Elements 4 and 5 only where applicable.
INSTALLATION NOTES
1. COLD AIR RETURN
The duct can be attached to either side, rear or the bottom of
the furnace.
For side return there are four 1½” (38 mm) knockouts which
can be removed and used as an outline for cutting a 18” x 18”
(457 mm x 457 mm) return air opening in the furnace left or
right side. Mount the filter frame to the furnace over the opening
with the open side of the frame facing front. Then attach the
19” x 19” (483 mm x 483 mm) air duct to the flanges on the
filter frame. For bottom mounting, remove the screws holding
the bottom plate to the furnace, discard the bottom plate and
attach the filter frame to the bottom flanges with the open side
of the frame facing front.
2. ELECTRICAL WIRING - POWER SUPPLY
The furnaces are completely factory wired. From a separate
breaker, a two-wire plus ground supply wire is required. The
ground conductor must be firmly attached to the ground lug in
the furnace and the supply wires to the terminal block in the
furnace.
NOTE:
If a FK120 ECM kit will be used to supply an air cleaner
and/or humidifier, a third (neutral) conductor must be
brought into the furnace.
3. CONNECTING AND ADJUSTING
THE LOW VOLTAGE THERMOSTAT
(Use only class 1 wires inside furnace compartments.)
Attach thermostat wires to the low voltage terminal
connections located on the printed circuit board inside the
furnace. Follow the diagrams supplied with the thermostat. As
a general guide, remember that the R & W terminals control
single stage heating; the R & Y terminals control cooling. Single
stage cooling uses “Y/Y2” as first and only stage.
Two-stage cooling uses “Y1” as first stage and “Y/Y2” as
second stage. Make sure the thermostat is levelled on the wall
and in appropriate location as per instructions supplied with the
thermostat.
Because each installation is different an accurate reading of
the current draw should be made with an AC meter. Set the
meter at a 2 A range.
A. Set the anticipator at its highest setting.
B. Disconnect the “W1” thermostat wire from the furnace low
voltage terminal connections.
C. Connect the AC meter between the “W1” terminal on the
board and the loose “W1” wire.
D. Turn the thermostat up to start the furnace and allow it to
run, with all elements on, for three or four minutes.
E. Read the current draw on the meter and reset the anticipator
to match the meter reading.
FOR USE IN MOBILE HOMES
ECM Series furnaces models 21ECM10, 21ECM15, 21ECM18
and 21ECM20 are certified for “L” -shape and “T”-shape shallow duct
installation with model FSB-1 sub-base in downflow applications
when the supply air ducts pass through the floor of the structure.
Recommended size of a floor opening: 14¼” x 14¼” (362 mm x 362 mm).
The duct system must be designed so that the external static
pressure of the system does not exceed the maximum external
static pressure of 0.50” W.C. (125 Pa).
SHALLOW DUCT AREA REQUIREMENTS
Duct Depth
Duct Width
4” (102 mm)
16” (406 mm)
5” (127 mm)
13” (330 mm)
6” (152 mm)
10” (254 mm)
4
CAUTION
Before turning the furnace on, the heat anticipator in the
thermostat must be properly set to prevent its failure and to
assure comfortable, economical heating.
WARNING
!
For all installations, we only recommend appropriate gauge
good quality copper wire(s). However, it is the electrician
’
s
responsibility to ensure that the wiring and connections are
compliant to the latest editions of the Canadian Electrical
Code and local codes.
5
USING OPTIONAL EQUIPMENT
1. TWO-STAGE OR OUTDOOR THERMOSTAT
(The
S
EASON
S
ELECT
switch must be in the
M
ILD
position).
Follow the directions supplied with the two-stage or outdoor
thermostat in conjunction with the furnace wiring diagram.
2. AIR CONDITIONING
Your furnace is equipped with all the controls required for the
addition of air conditioning (except the heat-cool thermostat).
The evaporator coil may be installed by a local contractor in
sheet metal plenum of his own manufacture. The coil should be
located: Centered over the “chimney” of the furnace 4” (102 mm)
to 6” (152 mm) above the top of the furnace.
Make sure no air is allowed to bypass the cooling coil during
cooling operation. If the discharge opening is a great deal larger
than the coil, and the ductwork is correspondingly larger than
the coil, you may want to use a bypass damper for heating. The
damper would be closed in summer, directing all air flow
through the coil. In winter the damper would be open to allow
air to bypass the coil.
Typical air-conditioning field wiring connections are shown in
the following diagram:
3. ELECTRONIC AIR CLEANERS AND/OR POWERED
FURNACE HUMIDIFIERS
These units operate at 120 V. Your 240 V furnace is designed
so that Model FK120 ECM adaptor kit can be mounted inside
the furnace to supply the required 120 V. Instructions for
mounting and wiring are included with the kit.
4. INTERLOCK CONNECTION
When the electric furnace is used in combination with another
device (as for example, a wood burning furnace), it is
recommended to perform the connection by referring to the
wiring diagram below. The burning furnace thermostat will then
turn automatically on the blower in the electric furnace.
MAINTENANCE
MOTOR: The motor is lubricated for life and needs no oiling.
FILTERS: Size is 20” x 20” x 1” (508 mm x 508 mm x 25 mm).
Should be inspected and replaced when dirty.
Ordinarily replacement is required twice per heating
season and, perhaps, a third time if continuous
blower operation is used.
NOTE:
Each element has an automatic reset thermal
cut-out which is set to open at 160°F (71°C). If it opens,
the element will be de-energized until the cut-out resets
itself. In addition to that, there are 2 manual reset thermal
cut-outs that
open
at 200°F (93°C). If any of them open,
a front panel needs to be removed so the cut-out can be
manually reset.
The reason for the failure should be investigated before
re-starting the furnace. Th
e limit usually opens when
airflow is reduced because of blocked ductwork or very
dirty filters.
FURNACE
THERMO
S
TAT
CONDEN
S
ER
FE0002A
WIRING COLOR CODES
C
G
R
W1
W2
Y
COMMON GREEN
RED
WHITE
WHITE
(BLUE
OPTIONAL)
YELLOW
WARNING
!
Cut 240 V supply before removing the front panel!
R
G
24 VAC
Power O
u
tp
u
t
C
a
ll for FAN
F
u
rn
a
ce
F
u
rn
a
ce
Thermo
s
t
a
t
G
R
Rel
a
y
NC
NO
COM
Extern
a
l Re
qu
e
s
t
for F
a
n Activ
a
tion
Electric Furnace
S
y
s
tem
6
SERVICE PARTS
1
3
5
8
9
10
11
12
1
3
2
4
6
7
14
REPLACEMENT PARTS
KEY NO.
PART NO.
DESCRIPTION
1
30270032
Automatic Limit
2
30030006
Season Select Sw
itch
3
30030025
Speed Selector Switch
4
30280021
Thermostat Indicator Light
5
10941289
Motor 1/3 HP208/230 V for 21ECM10 and 21ECM15
10941290
Motor 1/3 HP208/230 V for 21ECM18/20/23
6
10940080
Element Assembly 5000 W, 240 V
7
10940081
Element Assembly 4500 W, 240 V
8
30274131
20 A Relay
9
30274132
30 A Relay
10
30280020
Manual Reset Limit
11
624665
Electronic Control (PC Board)
12
30300022
Transformer 240 V
13
30010010
Fiberglass Filter 20” x 20” x 1” (508 mm x 508 mm x 25 mm)
14
10941291
Service Blower Assembly for 21ECM10 and 21ECM15
10941292
Service Blower Assembly for 21ECM18/20/23
15*
624664
Daughterboard (21ECM23 only)
16*
FK120 ECM
120 Volt Kit (optional, purchase separately)
* Item not shown.
R
EPLACEMENT
P
ARTS AND
R
EPAIR
In order to ensure your unit remains in good working condition, you must use Broan-NuTone genuine replacement parts only. The
Broan-NuTone genuine replacement parts are specially designed for each unit and are manufactured to comply with all the applicable
certification standards and maintain a high standard of safety. Any third party replacement part used may cause serious damage and
drastically reduce the performance level of your unit, which will result in premature failing. Also, Broan-NuTone recommends to
contact a certified service depot for all replacement parts and repair.
WIRING DIAGRAMS
7
For the
us
e of
a
two-
s
t
a
ge he
a
t thermo
s
t
a
t or
a
n o
u
tdoor thermo
s
t
a
t, connect
b
etween W1
a
nd W2. M
a
ke
su
re th
a
t the
S
e
as
on
S
elect
s
witch i
s
s
et to the
“
Mild
”
Po
s
ition.
HI
BLACK
MED-HI
BLUE
MED-LO
YELLOW
LO
RED
FAN MOTOR
S
PEED COLOR
WIRING COLOR CODE
BLK BLACK
BLU BLUE
BRN BROWN
GRN GREEN
GRY GREY
ORG ORANGE
PNK PINK
PPL PURPLE
RED RED
WHT WHITE
YEL YELLOW
LEGEND
F1 F
us
e
E He
a
ting Element
KC He
a
ting Element
Rel
a
y
K F
a
n Rel
a
y
HTL A
u
to-Re
s
et
Therm
a
l Protector
MRHTL M
a
n
ua
l Re
s
et
Therm
a
l Protector
M F
a
n Motor
TB Termin
a
l Block
T Tr
a
n
s
former Cl
ass
2
HEAT He
a
t
L1, L2
240 V Line
Su
pply
N Ne
u
tr
a
l
KC3
HEAT 3
HEAT 1
HEAT 2
KC2
KC1
K7
24
V
A
C
24 VAC
COMMON OUT
FUSED 24 VAC
POWER OUT
CALL FOR FAN
CALL FOR COOL
REVERSING VALVE
CALL FOR HEAT 1
CALL FOR HEAT 2
CALL FOR COOL 1
BOARD POWER
SUPPLY
POWE
R
HE
A
T
1
H
E
AT
2
HE
A
T
3
H
E
AT
4
VOU
T
GN
D
24VDC
24VDC
24VDC
E
HTL
E
HTL
E
HTL
G
L1
COM
NO
COM
NO
COM
NO
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
YEL
YEL
RED
BLK
RED
BLK
BLK
BLK
RED
K
L
B
D
E
R
BLK
BLK
HEAT 3
HEAT 2
HEAT 1
PNK
BRN
GRY
WHT
YEL
WHT
WHT
BLK
PPL
VENTILATION SPEED
MED-LO
LO
24VDC
4
6
2
5
1
3
PNK
RED
YEL
BLU
BLU
ORG
WHT
P2
P1
GRY
PNK
TB
T
HEAT INDICATOR
SEASON SELECT
GRY
PPL
PPL
PPL
BLK
BLK
BLK
BLK
BLK
BLK
NC
YEL
X1
3
C
O
M
X1
3
H
E
AT
X
13 C
O
O
L
XF
MR
L1
L1
L2
CO
M
L2
L2
BLK (HI)
BLU (MED-HI)
RED (LO)
YEL (MED-LO)
WHT
5
4
3
2
1
N
G
L
C
M
BLK
BLK
RED
RED
ORG
BLK
P2-8
P2-4
P2-3
P2-2
P2-1
P2-5
P2-6
P2-7
NC
C=COM
L=LINE
G=GROUND
N=NEUTRAL
1=LO
2=MED HI
3=MED HI
4=HI
5=HI
M
15 kW 240 VAC
Single phase
N
L2
RED
RED
RED
Y1
W2
W1
O
Y/Y2
G
R
C
F1
5 AMPS
P3
P3-1 P3-2
P3-3
P3-4 P3-5 P3-6 P3-7
GRY
BRN
PNK
Open: 93.3°C (200°F)
MRHTL2
WHT
WHT
WHT
WHT
RED
RED
MRHTL1
WHT
WHT
Line voltage wiring:
UL AWM 1015/1230, 600V, 105°C,
VW-1,12 AWG;
C
S
A TEW 600V, 105°C,
FT1, 12 AWG.
Low voltage wiring:
s
ame rating
s
a
s
high voltage except 18 AWG.
Critic
a
l Ch
a
r
a
cteri
s
tic
s
1. If any of the original wire, a
s
s
upplied, mu
s
t be replaced,
u
s
e the
s
ame equivalent wire.
Wiring mu
s
t comply with
applicable code
s
, ordinance
s
and regulation
s
.
2. Field wiring mu
s
t comply
with applicable code
s
,
ordinance
s
and regulation
s
.
U
s
e only Cla
ss
1 wiring
in
s
ide furnace compartment
s
.
KC3
HEAT 3
HEAT 1
KC1
K7
2
4
VAC
24 VAC
COMMON OUT
FUSED 24VAC
POWER OUT
CALL FOR FAN
CALL FOR COOL
REVERSING VALVE
CALL FOR HEAT 1
CALL FOR HEAT 2
CALL FOR COOL 1
BOARD POWER
SUPPLY
POWE
R
H
EAT
1
H
EAT
2
H
EAT
3
H
EAT
4
VOU
T
GN
D
24VDC
24VDC
E
HTL
E
HTL
G
L1
COM
NO
COM
NO
Class 2 Transformer
Pri: 240 V 60Hz
Sec: 24 V 60Hz 40 VA
YEL
YEL
RED
BLK
BLK
BLK
RED
K
L
B
D
E
R
BLK
HEAT 3
HEAT 1
PNK
GRY
WHT
YEL
WHT
BLK
PPL
VENTILATION SPEED
MED-LO
LO
24VDC
4
6
2
5
1
3
PNK
RED
YEL
BLU
BLU
ORG
WHT
P2
P1
GRY
PNK
TB
T
HEAT INDICATOR
SEASON SELECT
GRY
PPL
PPL
PPL
BLK
BLK
BLK
BLK
BLK
NC
YEL
X1
3
C
O
M
X
13 HE
A
T
X1
3
C
O
O
L
XF
MR
L1
L1
L2
CO
M
L2
L2
BLK (HI)
BLU (MED-HI)
RED (LO)
YEL (MED-LO)
WHT
5
4
3
2
1
N
G
L
C
M
BLK
BLK
RED
RED
ORG
BLK
P2-8
P2-4
P2-3
P2-2
P2-1
P2-5
P2-6
P2-7
NC
C=COM
L=LINE
G=GROUND
N=NEUTRAL
1=LO
2=MED HI
3=MED HI
4=HI
5=HI
M
10 kW 240 VAC
Single phase
N
L2
RED
RED
RED
Y1
W2
W1
O
Y/Y2
G
R
C
F1
5 AMPS
P3
P3-1 P3-2
P3-3
P3-4 P3-5 P3-6 P3-7
GRY
PNK
Open: 93.3°C (200°F)
MRHTL2
WHT
WHT
WHT
WHT
RED
MRHTL1
WHT
WHT
WARNING
Risk of electric shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before
operating. Failure to do so can result in electric shock causing severe injuries or death.
!
8
WIRING DIAGRAMS
(CONT’D)
Line voltage wiring:
UL AWM 1015/1230, 600V, 105°C, VW-1,12 AWG;
C
S
A TEW 600V, 105°C, FT1, 12 AWG.
Low voltage wiring:
s
ame rating
s
a
s
high voltage
except 18 AWG.
Critic
a
l Ch
a
r
a
cteri
s
tic
s
1. If any of the original wire, a
s
s
upplied, mu
s
t be
replaced, u
s
e the
s
ame equivalent wire. Wiring
mu
s
t comply with applicable code
s
, ordinance
s
and regulation
s
.
2. Field wiring mu
s
t comply with applicable code
s
,
ordinance
s
and regulation
s
. U
s
e only Cla
ss
1
wiring in
s
ide furnace compartment
s
.
For the
us
e of
a
two-
s
t
a
ge he
a
t thermo
s
t
a
t or
a
n o
u
tdoor thermo
s
t
a
t, connect
b
etween W1
a
nd W2. M
a
ke
su
re th
a
t the
S
e
as
on
S
elect
s
witch i
s
s
et to the
“
Mild
”
Po
s
ition.
HI BLACK
MED-HIGH
BLUE
MED-LOW
YELLOW
LOW RED
FAN MOTOR
S
PEED COLOR
WIRING COLOR CODE
BLK BLACK
BLU BLUE
BRN BROWN
GRN GREEN
GRY GREY
ORG ORANGE
PNK PINK
PPL PURPLE
RED RED
WHT WHITE
YEL YELLOW
LEGEND
F1 F
us
e
E He
a
ting Element
KC He
a
ting Element
Rel
a
y
K F
a
n Rel
a
y
HTL A
u
to-Re
s
et
Therm
a
l Protector
MRHTL M
a
n
ua
l Re
s
et
Therm
a
l Protector
M F
a
n Motor
TB Termin
a
l Block
T Tr
a
n
s
former Cl
ass
2
HEAT He
a
t
L1, L2
240 V Line
Su
pply
N Ne
u
tr
a
l
HEAT 4
E
HTL
KC4
KC3
HEAT 3
HEAT 1
HEAT 2
KC2
KC1
K7
24
V
A
C
24 VAC
COMMON OUT
FUSED 24VAC
POWER OUT
CALL FOR FA
CALL FOR COOL
REVERSING VALVE
CALL FOR HEAT 1
CALL FOR HEAT 2
CALL FOR COOL 1
BOARD POWER
SUPPLY
POWER
HEAT
1
HEA
T
2
HEAT
3
HE
A
T
4
VOUT
GN
D
24VDC
24VDC
24VDC
24VDC
E
HTL
E
HTL
E
HTL
G
L1
COM
NO
COM
NO
COM
NO
COM
NO
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
YEL
YEL
RED
BLK
RED
BLK
BLK
BLK
BLK
RED
K
L
B
D
E
R
BLK
BLK
BLK
HEAT 4
HEAT 3
HEAT 2
HEAT 1
PNK
BRN
GRY
YEL
WHT
WHT
WHT
BLK
PPL
VENTILATION SPEED
MED-LO
LO
24VDC
4
6
2
5
1
3
PNK
RED
YEL
BLU
BLU
ORG
WHT
P2
P1
GRY
PNK
TB
T
HEAT INDICATOR
SEASON SELECT
GRY
PPL
PPL
PPL
BLK
BLK
BLK
BLK
BLK
BLK
BLK
RED
NC
YEL
PPL
X13
C
O
M
X
13 H
E
A
T
X
1
3 CO
O
L
XF
M
R
L1
L1
L2
C
O
M
L2
L2
BLK (HI)
BLU (MED-HI)
RED (LO)
YEL (MED-LO)
WHT
5
4
3
2
1
N
G
L
C
M
BLK
BLK
RED
RED
ORG
BLK
P2-8
P2-4
P2-3
P2-2
P2-1
P2-5
P2-6
P2-7
NC
C=COM
L=LINE
G=GROUND
N=NEUTRAL
1=LO
2=MED HI
3=MED HI
4=HI
5=HI
M
18/20 kW 240 VAC
Single phase
N
L2
RED
RED
RED
RED
RED
RED
Y1
W2
W1
O
Y/
Y2
G
R
C
BLK
F1
5 AMPS
P3
P3-1 P3-2
P3-3
P3-4 P3-5 P3-6 P3-7
WHT
GRY
BRN
PNK
PPL
Open: 93.3°C (200°F)
MRHTL2
WHT
WHT
WHT
WHT
MRHTL1
WHT
WHT
WARNING
Risk of electric shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before
operating. Failure to do so can result in electric shock causing severe injuries or death.
!
9
WIRING DIAGRAMS
(CONT’D)
Line voltage wiring:
UL AWM 1015/1230, 600V, 105°C, VW-1,12 AWG;
C
S
A TEW 600V, 105°C, FT1, 12 AWG.
Low voltage wiring:
s
ame rating
s
a
s
high voltage
except 18 AWG.
Critic
a
l Ch
a
r
a
cteri
s
tic
s
1. If any of the original wire, a
s
s
upplied, mu
s
t be
replaced, u
s
e the
s
ame equivalent wire. Wiring
mu
s
t comply with applicable code
s
, ordinance
s
and regulation
s
.
2. Field wiring mu
s
t comply with applicable code
s
,
ordinance
s
and regulation
s
. U
s
e only Cla
ss
1
wiring in
s
ide furnace compartment
s
.
For the
us
e of
a
two-
s
t
a
ge he
a
t thermo
s
t
a
t or
a
n o
u
tdoor thermo
s
t
a
t, connect
b
etween W1
a
nd W2. M
a
ke
su
re th
a
t the
S
e
as
on
S
elect
s
witch i
s
s
et to the
“
Mild
”
Po
s
ition.
HI BLACK
MED-HIGH
BLUE
MED-LOW
YELLOW
LOW RED
FAN MOTOR
S
PEED COLOR
WIRING COLOR CODE
BLK BLACK
BLU BLUE
BRN BROWN
GRN GREEN
GRY GREY
ORG ORANGE
PNK PINK
PPL PURPLE
RED RED
WHT WHITE
YEL YELLOW
LEGEND
F1 F
us
e
E He
a
ting Element
KC He
a
ting Element
Rel
a
y
K F
a
n Rel
a
y
HTL A
u
to-Re
s
et
Therm
a
l Protector
MRHTL M
a
n
ua
l Re
s
et
Therm
a
l Protector
M F
a
n Motor
TB Termin
a
l Block
T Tr
a
n
s
former Cl
ass
2
HEAT He
a
t
L1, L2
240 V Line
Su
pply
N Ne
u
tr
a
l
HEAT 4
E
HTL
KC4
KC3
HEAT 3
HEAT 1
HEAT 2
KC2
KC1
K7
24 V
A
C
24VAC
COMMON OUT
FUSED 24 VAC
POWER OUT
CALL FOR FAN
CALL FOR COOL.
REVERSING VALVE
CALL FOR HEAT 1
CALL FOR HEAT 2
CALL FOR COOL 1
BOARD POWER
SUPPLY
POWER
HE
A
T
1
HE
A
T
2
HEAT 3
HEAT 4
VO
U
T
GN
D
24VDC
24VDC
24VDC
24VDC
E
HTL
E
HTL
E
HTL
G
L1
COM
NO
COM
NO
COM
NO
COM
NO
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
YEL
YEL
RED
BLK
RED
BLK
BLK
BLK
BLK
RED
K
L
B
D
E
R
BLK
BLK
BLK
BLK
PPL
HEAT 4
HEAT 3
HEAT 2
HEAT 1
PNK
BRN
GRY
WHT
YEL
WHT
WHT
WHT
BLK
PPL
VENTILATION SPEED
MED-LO
LO
24VDC
4
6
2
5
1
3
PNK
RED
YEL
BLU
BLU
ORG
WHT
P2
P1
GRY
PNK
TB
T
HEAT INDICATOR
SEASON SELECT
GRY
PPL
PPL
PPL
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
RED
NC
YEL
Open: 93.3°C (200°F)
MRHTL1
WHT
WHT
PPL
PNK
X
13 C
O
M
X
13 H
E
A
T
X
1
3
C
OOL
XF
M
R
L1
L1
L2C
O
M
L2
L2
BLK (HI)
BLU (MED-HI)
RED (LO)
YEL (MED-LO)
WHT
5
4
3
2
1
N
G
L
C
M
BLK
BLK
RED
RED
ORG
BLK
P2-8
P2-4
P2-3
P2-2
P2-1
P2-5
P2-6
P2-7
COM
KC5
NO
HEAT 5
MRHTL2
NC
C=COM
L=LINE
G=GROUND
N=NEUTRAL
1=LO
2=MED HI
3=MED HI
4=HI
5=HI
M
23 kW 240 VAC
Single phase
N
L2
RED
RED
RED
RED
RED
RED
RED
Y1
W2
W1
O
Y/
Y
2
G
R
C
BLK
24VDC
P2-3
P2-2
P2-1
P1-4
P1-3
P1-2
P1-1
24V
regulated
RLY PWR2
Heater
Logic
HEAT6 IN
HEAT5 IN
HEAT6
HEAT5
HEAT 5
RED
E
HTL
F1
5 AMPS
P3
P3-1 P3-2
P3-3
P3-4
P3-5 P3-6
P3-7
GRY
PNK
PNK
WHT
PNK
PNK
PPL
GRY
PPL
WHT
GRY
BRN
PNK
PNK
WHT
BLK
WHT
WHT
WARNING
Risk of electric shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before
operating. Failure to do so can result in electric shock causing severe injuries or death.
!
The first step in identifying an operational problem is to determine
whether the fault is in the furnace or in the thermostat and/or its
connecting wiring.
To help make this determination, the furnace is equipped with a
“Thermostat ON” diagnostic light. If the light is “ON”, it indicates
the thermostat has closed and is calling for heat; the blower
should be running. If the light is “OFF”, the furnace should not be
operating.
1. If the furnace will not start:
Turn the thermostat to its highest setting. If the light goes on,
the thermostat has closed, so the fault is in the furnace. If the
light does not go on, the thermostat or its connecting wiring is
the problem.
2. If the furnace will not turn off:
Turn the thermostat to its lowest setting. If the light goes off and
the furnace continues to run, the thermostat has opened properly
and the fault is in the furnace. If the light stays on, the fault is
in the thermostat or its connecting wiring.
After the fault area is isolated by use of the diagnostic light, a check
of the following components can be made more efficiently.
TROUBLESHOOTING
PROBLEM
POSSIBLE DEFECTIVE PARTS OR COMPONENTS
1. The furnace will not turn on
• Thermostat
• Circuit breaker or fuse is open
• Motor
•
S
PEED
S
ELECTOR
switch (open contact)
• Electronic control
• Transformer
2. Motor runs continuously
• Thermostat wires incorrectly attached to furnace
3. Elements on, but motor does not run
• Motor
•
S
PEED
S
ELECTOR
switch (open contact)
• Electronic control
4. Motor going on and off in short cycles
(or in too long cycles)
• Heat anticipator in thermostat incorrectly set
or may be defective
5. Must set thermostat much higher (or lower)
than the desired house temperature
• Thermostat is not leveled or out of calibration
6. Not enough heat
• One or more defective elements or relays
•
S
EASON
S
ELECT
switch in
M
ILD
positio
n
• Safety limits opening because duct obstruction
or dirty filters are restricting air flow
• Defective or incorrectly wired two-stage
or outdoor thermostat
• Lack of enough cold air returns in house
7. Two-stage or outdoor thermostat not operating properly •
S
EASON
S
ELECT
switch not in
M
ILD
positio
n
10
SIXTY-MONTH LIMITED WARRANTY FOR NORTRON PRODUCTS
Broan-NuTone Canada (Broan-NuTone) warrants to the original consumer purchaser of Notron products that such products will be free from defects in
materials or workmanship for a period of sixty (60) months from the date of original purchase. THERE ARE NO OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
During this sixty-month period, Broan-NuTone will, at its option, repair or replace without charge, any product or part which is found to be defective under
normal use and service. This product or part should be shipped prepaid by the customer to the company factory or the nearest authorized service center.
THIS WARRANTY DOES NOT EXTEND TO FILTERS, FURNACE KITS SOLD SEPARATELY, DUCTS, AND ACCESSORIES FOR DUCTING. This warranty
does not cover (a) normal maintenance and service or (b) any products or parts which have been subject to misuse, negligence, accident, improper
maintenance or repair (other than by Broan-NuTone), faulty installation or installation contrary to recommended installation instructions. Broan-NuTone
does not accept any responsibility for transportation of repaired part or replaced product mentioned above and for reinstallation costs.
The duration of any implied warranty is limited to the sixty-month period as specified for the express warranty. Some jurisdictions do not allow limitation
on how long an implied warranty lasts, so the above limitation may not apply to you.
BROAN-NUTONE’S OBLIGATION TO REPAIR OR REPLACE, AT BROAN-NUTONE’S OPTION, SHALL BE THE PURCHASER’S SOLE AND
EXCLUSIVE REMEDY UNDER THIS WARRANTY. BROAN-NUTONE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL
DAMAGES ARISING OUT OF OR IN CONNECTION WITH PRODUCT USE OR PERFORMANCE. Some jurisdictions do not allow the exclusion
or limitation of incidental or consequential dama
g
es, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights, which vary from province to another. This warranty supersedes all prior
warranties, and applies only in Canada territorial limits.
To qualify for warranty service, you must (a) notify Broan-NuTone at the address or telephone number stated below, (b) give the model number and part
identification and (c) describe the nature of any defect in the product or part. At the time of requesting warranty service, you must present evidence of the
original purchase date.
Broan-NuTone Canada;
1140 Tristar Drive, Mississauga, ON L5T 1H9 www.broan.ca 877-896-1119