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TMT Automation Boxer 300 User Manual

Boxer 400 Boxer 500 Boxer 800

Made by: TMT Automation
Type: User Manual
Category: Gate Opener
Pages: 16
Size: 1.37 MB

 

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BOXER SERIES

SLIDING GATE OPENER 

USER MANUAL

 


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BOXER SERIES SLIDING GATE OPENER USER MANUAL

1

INDEX

           

           

1. GENER SAFETY PRECUATION
2. INSTALLATION

   2.1 STANDARD INSTALLATION DEMONSTARTION
   2.2 DESCRIPTION OF DEVICE
   2.3 DIMENSION OF DEVICE
   2.4 INSTALLATION OF GEAR MOTOR AND GEAR RACK
   2.5 CHECKING FOR INSTALLATION
   2.6 EMERGENCY RELEASE

3. SETUP AND FUNCTION SETTING

   3.1 WIRE CONNECTION
   3.2 TRANSMITTER MEMORIZATION
   3.3 SYSTEM LEARNING AND LED DISPLAY
   3.4 PROGRAMMABLE FUNCTION SETTINGS
   3.5 TESTING AND CHECKING
   3.6 SW2/SW6 SETTING

4. TECHNICAL CHARACTERIESTICS

    4.1 TENICAL DATA SHEET OF BOXER SERIES
    4.2 H2 PHOTOCELL DATA SHEET
    4.3 TM3 TRANSMITTER DATA SHEET
    4.4 FL2 FLASHING LIGHT DATA SHEET
    4.5 RB1 EXTERNAL RECEIVER BOX DATA SHEET

5. ADDITIONAL INFORMATION

    5.1 WIRE CONNECTION OF H2 PHOTOCELL (SAFETY BEAM)
    5.2 WIRE CONNECTION AND SETTING OF RB1 EXTERNAL RECIEVER BOX

P.2
P.3
P.3
P.3
P.4
P.4
P.5
P.5
P.6
P.6
P.7
P.7
P.8
P.9

P.10
P.10
P.10

P.11
P.11
P.11
P.11

P.12
P.12
P.13

 


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1. GENERAL PRECAUTION:

BOXER SERIES SLIDING GATE OPENER USER MANUAL

2

WARNING : 

This user manual is only for qualified technicians who is specialized in installations and automations.

(1) All installations, electrical connections, adjustments and testing must be performed only after reading and 

      understanding of all instructions carefully.

(2) Before carrying out any installation or maintenance operation, disconnect the electrical power supply by 

      turning off the magneto thermic switch connected upstream and apply the hazard area notice required by 

      applicable regulations

(3) Make sure the existing structure is up to standard in terms of strength and stability

(4) When necessary, connect the motorized gate to reliable earth system during electricity connection phase. 

(5) Installation requires qualified personnel with mechanical and electrical skills.

(6) Keep the automatic controls (remote, push bottom, key selectors…etc) being placed properly and away 

     from children.  

(7) For replace or repair of the motorized system, only original parts must be applied.  Any damage caused by 

      inadequate parts and methods will not be claimed to motor manufacturer.

(8) Never operate the drive if you have any suspect with what it might be faulty or damage to the system.

(9) The motors are exclusively designed for the gate opening and closing application, any other usage is 

     deemed inappropriate. The manufacture should not be liable for any damage resulting from the improper 

     use. Improper usage should void all warranty, and the user accepts sole responsibility for any risks there    

     by may accrue.

(10) The system may only be operated in proper working order. Always follow the standard procedures by 

       following the instructions in this installation and operating manual.

(11) Only command the remote when you have a full view of the gate.

TMT AUTOMATION INC. shall not be liable for any injury, damage, or any claim to any person or 

property which may result from improper use or installation of this system.

Please keep this installation manual for future reference.

 


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2.1 STANDARD INSATLLATION DEMONSTARATION

1. 24Vdc Sliding motor

2. Transmitter

3. safety photo Sensor

4. Flashing light

a. Operation gear

b. Limit switch device

c. 24Vdc motor

d. Back-up batteries

e. Release device

f.  Control panel

g. Terminals of devices

BOXER SERIES SLIDING GATE OPENER USER MANUAL

3

2. INSTALLATION:

3

4

2

3

e

f

g

a

b

c

d

1

2.2 DESCRIPTION OF DEVICE

 


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2.3 DIMENSTION OF DEVICE 

2.4 INSTALLATION OF MOTOR GEAR AND GEAR RACK

BOXER SERIES SLIDING GATE OPENER USER MANUAL

4

>100

25

50

>25

1~2m

 


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2.5 CHECKING FOR INSTALLATION

BOXER SERIES SLIDING GATE OPENER USER MANUAL

5

2.6 EMERGENCY RELEASE

In the case of power failure for emergency release of the motor, 

please follow the procedure as below:

Step1. Push the lid of release chamber and move rightward

Step2. Insert the key and turn clockwise to unlock the device

Step3. Turn counter-clockwise of the bar to release the motor

To restore the automation, simply reverse the above procedure.

Step5

Step6

Step7

Step1

Step3

Step4

NO

OK

DX

SX

Step2

 


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BOXER SERIES SLIDING GATE OPENER USER MANUAL

6

3.1. WIRE CONNECTION

3. SETUP AND FUNCTION SETTING:

If the Led display is in normal performing refer to “4.2.1”, you can control the gate by either transmitters or the button 
on the board: “UP”-clockwise moving, “SET”- stop and “DOWN”- Counterclockwise moving.

6

6

7

9

9

6

8

9

6

9

10

11

PB1

PB1, KS1=:

KS1

3

4

FL2

FL2

AC INPUT

1

2

3

4

5

6

7

8

9

1

2

3

4

5

6

AC INPUT

1

2

3

4

5

6

7

8

9

10

11

12

1

2

3

4

5

6

AC INPUT

1

2

3

4

5

6

7

8

9

10

11

12

13

14

1

2

3

4

5

6

LED1 Photocells
LED2 Photocells
LED3 RF Learn

ON

ON

OFF

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Close

Stop

GND

Pb

Ph+

Ph2

Ph1

GND

EXT-

EXT+

GND

+13.75

Light

Open

1

2

3

4

5

6

 


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3.2 TRANSMITTER MEMORIZING

BOXER SERIES SLIDING GATE OPENER USER MANUAL

7

3.3 SYSTEM LEARNING AND LED DISPLAY

To complete the system learning, follow the instructions below:

Step1: Press “SET”; then press “SET” + “DOWN” for 3 seconds, and the LED display shows “LEA”
Stop2: Press button (A) on time, the LED display should shows “ARN”
Step3: The gate will goes to Auto-learning, please wait for the learning process to be completed

Press “RF-learn” button for 2 seconds, and the Blue LED will be on; then press the transmitter (A) button;
The Blue LED will blink twice and stay on for 10 seconds then be off. And the remote memorize has completed.

A

B

A

B

LED Display 

                                                          Programmable Functions

“N-L”: The Boxer system learning is not done.

“LEA”: Enter learning mode and then wait for learning instructions. 

“ARN”: The system learning is in progress.

The Auto-learning process of gate moving: 

“Gate open to the end- stop close to the end- stop.”

2 Sec

Blue LED on the RF learning board

Blue LED

1

Press

1~3 Sec

Press

3 Sec

Push

1

2

3

4

5

6

2

3

12

13

14

LED1
LED2

LED3

ON

OFF

14

LED1
LED2

LED3

ON

OFF

2

3

4

5

6

7

8

9

10

11

12

13

14

LED1
LED2

LED3

ON

OFF

“RUN”: The Boxer system is in normal operation

To program, press SET button for 3 seconds, when the LED display change from RUN to F1, 

press UP or DOWN to change function settings (F1 to FA). Then press SET to enter the sub 

function within each group, press UP or Down to select sub functions and press SET for 

confirmation.

! CAUTION: Before proceeding  to system learning, the transmitter memorizing process has to be completed.

Blue LED

 


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BOXER SERIES SLIDING GATE OPENER USER MANUAL

8

3.4 PROGRAMMABLE FUNCTION SETTINGS

F3

F4

F5

F6

F7

F8

F9

FA

F5-1

F5-2

F5-3

F5-4

F5-5

F5-6

F5-7

F5-8

F5-9

F6-0
F6-1
F6-2
F6-3
F6-4
F6-5
F7-0

F7-1

F8-1
F8-2
F8-3
F8-4
F9-1
F9-2
F9-3
F9-4
FA-0
FA-1
FA-2
FA-3

LED Display 

      Definition         Function 

                 Value 

                              Description

The reactions of the 

photocells/ safety 

edge/ loop detector  

when they detecting 

obstacles

Motor Speed

Motor Over Current 
Setting

Pedestrian Mode     

Pre-flashing

Deceleration point 
programming of total 
travel distance

Deceleration Speed

Auto - Reverse when 

object impacted

3 seconds
6 seconds
9 seconds
12 seconds
15 seconds
18 seconds
The flashing light blinks when 
the gate starts to move.
The flashing light blinks 3 
seconds before the gate 
starts to move.
75%
80%
85%
90%
100% System learning speed
80% System learning speed
50% System learning speed
30% System learning speed
No Auto - reverse
1 second 
3 seconds
Reverse to the end

Please refer to page 9, 
F3 settings

F3-1

F3-2

F3-3

Light

Heavy

Light

Heavy

Light

Heavy

Light

Heavy

Light

Heavy

Light

Heavy

Light

Heavy

Light

Heavy

Light

Heavy

F1

F2

Options of Gate 
Opening direction

Automatic Closing

F1-0
F1-1

F2-0
F2-1
F2-2
F2-3
F2-4
F2-5
F2-6
F2-7
F2-8

Clockwise Opening
Counterclockwise Opening

No automatic closing 
5 seconds
15 seconds
30 seconds
45 seconds
60 seconds
80 seconds
120 seconds
180 seconds

1. The function can adjust the dir

    ection of gate opening.     

2. The factory setting is "F1-1".

1. This function can cause the gate 

    to close automatically after the 

    paused time.                         

2. The factory setting is "F2-0”: 
     No automatic closing .

1. The factory setting is “F3-3”. 

1. The function can adjust the 
    running force of motor to be 
    compatible with the gate weight. 
2. The factory setting is "F5-4". 
3. The motor force value:
    F5-1: 2A          F5-6: 7A          
    F5-2: 3A          F5-7: 8A
    F5-3: 4A          F5-8: 10A
    F5-4: 5A          F5-9: 13A
    F5-5: 6A
4. As over current setting
    

1. The function can adjust the time 
    of opening partially.        
2. The factory setting is "F6-1".
3. Press button B on the remote to 
    operate the pedestrian mode.

1. The factory setting is "F7-0".

1. The factory setting is “F8-4”.

1. The factory setting is “F9-4”.

1. The factory setting is “FA-3”.

F1-0

F1-1

Clockwise

Opening

Gate Closed 

Gate Closed 

Counterclockwise 

Opening

Speed 1

50%

70%

85%

100%

Speed 2

50%

60%

70%

80%

1. The function can adjust the running 

    speed of motor.

2. Speed 1: Motor full speed; 

    Speed 2: Speed during learning mode (of full speed)

3. The factory setting is “F4-4.”

F4-1

F4-2

F4-3

F4-4

 


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BOXER SERIES SLIDING GATE OPENER USER MANUAL

9

3.5 TESTING AND CHECKING

Make sure the notices included in 1.1 General safety precaution “WARNINGS” has been carefully observed.

● Release the gearmotor with the proper release key.
● Make sure the gate can be moved manually during opening and closing phases with a force of max. 

   390N (40 kg approx.)

● Lock the gearmotor.
● Using the Key selector switch, push button device or the radio transmitter, test the opening, closing and 

   stopping of the gate and make sure that the gate is in the intended direction.

● Check the devices one by one (photocells, flashing light, key selector, etc.) and confirm the control unit 

   recognizes each device.

Gate Status
Closed
Open 
Stop during moving
Closing
Opening

Photocell 2

Stop opening

No effect

Stop opening

No effect

Closes the leaf

Photocell 1

No effect

Open

No effect

Reloads automatic closing time
Reloads automatic closing time

Photocell 1/ Photocell 2

Stop opening

Locks and, on release, reverses to open

Locks and, on release, continues opening

Logic F3-1 

                  The reactions of the photocells when detecting obstacles

Gate Status
Closed
Open 
Stop during moving
Closing
Opening

Safety Edge

Stop opening

Stop opening/ closing

Reverses to open for 2 seconds

Reverses to close for 2 seconds

Photocell 1

No effect

Reloads automatic closing time

Open

No effect

Reloads automatic closing time

Logic F3-2 

                  The reactions of the safety edge/ photocell when detecting obstacles

Gate Status
Closed
Open 
Stop during moving
Closing
Opening

Loop Detector

Open

Open
Open
Open

Photocell 1

No effect

Reloads automatic closing time

Open

No effect

Reloads automatic closing time

Logic F3-3 

                  The reactions of the loop detector/ photocell when detecting obstacles

● F3 function settings:

● 

The position of safety devices:

Photocell 1 / Photocell 2

Photocell

Safety Edge

Photocell 1

or

Photocell 1

Loop Detector

Photocell 2

 


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BOXER SERIES SLIDING GATE OPENER USER MANUAL

10

4.1 TECHANICAL DATA SHEET OF BOXER SERIES

4. TECHNICAL CHARACTERISTICS:

3.6 SW2/SW6 SETTING:

Worm Gear

5500N
5000N

3800 RPM

60W

24 Vdc

3A

500kg

6 Meters

5.5A for Maximum 10 secs

-20

o

C~+50

o

C

250 X 170 X 265

8 kg

21.9 cm / sec

Boxer 500

Motor 

Gear type 
Peak thrust 
Nominal thrust 
Engine RPM
Absorbed Power
Power supply 
Nominal input power 
Maximum gate weight 
Maximum gate length 
Maximum operating current 
Operating Temperature 
Dimension LxWxH mm. 
Weight 
Speed

Default         Device 

                           Description 

                                               Remark

SW6

1 – ON

2 – ON

3 – ON

4 – ON 
5 – ON
6 – ON

Ph1
Photocell-1
Ph2
Photocell-2
Stop

Remote
Remote
None

Switch to ON if Ph1 is not connected; Otherwise, 
switch to OFF if Ph1 is connected
Switch to ON if Ph2 is not connected; Otherwise, 
switch to OFF if Ph2 is connected
Switch to ON if “Stop (12)” is not connected; Otherwise, 
switch to OFF if “Stop” is connected to any device
Setting with SW2
Setting with SW2
No function

1 & 2 must switch to ON

if Ph1 & Ph2 are not 
connected to any devices

Default         Device 

               Description (coordinate with remote)                         Remark

SW2

SW2

ON

OFF

2/4 Channel
Transmitter

2/4 Channel
Transmitter

ON, Button B is pedestrian mode
If connected with external device (EXT+/EXT-; 1/2)

SW6 4-ON; Button C on the remote can operation the device
If connected with external device (EXT+/EXT-; 1/2)

SW6 5-ON; Button D on the remote can operation the device
OFF

Button B can operation the external device 

(EXT+/EXT-; 1/2)
OFF

SW6 4-ON; Button C is pedestrian mode; 

Button D no function
OFF

SW6 5-ON; Button D is pedestrian mode; 

Button C no function

With external device: 
SW6 4 - ON/OFF >  
Button C - ON/OFF; 
SW6 5 - ON/OFF > 
Button D - ON/OFF;

If using a 2-channel 
remote and require the 
Button B to operation 
the external device

switch the SW2 to OFF

ON

OFF

SW2

ON

OFF

Ph1
Ph2
Stop
D
C
SW6

1
2
3
4
5
6

 


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BOXER SERIES SLIDING GATE OPENER USER MANUAL

11

4.2 H2 PHOTOCELL DATA SHEET

4.3 TM3 TRANSMITTER DATA SHEET

4.4 FL2 FLASHING LIGHT DATA SHEET

Detection type
Operating distance
Response time
Input voltage
Operating Temperature
Protection class
Dimension

Through beam
30 meters
100ms
AC/DC 12~24V
-20

~+60

IP66
59mm * 87mm * 38mm

Application
Frequency
Coding
Buttons
Power Supply
Operating Temperature
Dimension

Radio transmitter 
433.92Mhz
Rolling code
2, for single-gate or dual-gate operation
3V with one CR2032 button type lithium battery
-20

~+50

71.5mm * 33mm * 14mm

Application
Installation
Operating Temperature
Dimension

For outdoor use
Wall mounted vertically
-20

~+50

85mm * 60.5mm * 40.5mm

Power Supply
Radio Frequency
Max. remote memorized
Dimensions
Output terminals

12V ~ 24V ac/dc
433.92Mhz
200pcs
106mm* 53mm* 20mm (L*W*H)
Output 1 & Output 2

4.5 RB1 EXTERNAL RECEIVER BOX DATA SHEET

 


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5. ADDITIONAL INFORMATINO:

BOXER SERIES SLIDING GATE OPENER USER MANUAL

12

5.1 WIRE CONNECTION OF H2 PHOTOCELL (SAFETY BEAM)

RX

RX

Lens

Beam Alignmnet

Indicator

Power Led

Indicator

Terminal Block

Power

Terminal Block

COM

N.C.

N.O.

GND

DC (12~24V)

GND

DC (12~24V)

TX

TX

Figure 5(1)

Figure 5(2)

Figure 5(3)

1    2    3    4    5

1    2    3    4    5

1    2 

1    2

CLOSE LOOP

1 2

3 4

NO NC

DC (12-24V) GND

COM

1 2 3 4 5

1

2

3

4

5

6

7

8

9

10

11

12

13

14

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Close

Stop

GND

Pb

Ph+

Ph2

Ph1

GND

EXT-

EXT+

GND

+13.75

Light

Open

 


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BOXER SERIES SLIDING GATE OPENER USER MANUAL

13

1. Situation:

In order to use one 4 channel remote to operate with additional device besides the original gate automation 
system. Install a receiver box to connect with the 2nd device (Such as swing/sliding gate opener) 
or the 3rd device (Such as garage automation system) 

Original gate automation: Using Button A & B (Pedestrian Mode) on the remote to control gate opener
2nd device: Install an external receiver box, connect output 1 to the 2nd device (such as another Boxer 
Slider, shown as below) use button C on the same remote to control the 2nd device
3rd device: install an external receiver box, connect the output 2 to the 3rd device (such as garage door), 
use the Button D now to operate.

a. After connect all necessary cables properly , press   
    Test Button to exam if the output 1 is working, the  
    gate opener should operate.
 b. If Output 1 is functional, press and hold Learn Button 
     for 1 second, the LED light should be “ON”
    * If the LED does not response, please check the  
      cable connection again
c. Press and hold Button C on the remote for 1 second 
    after the LED is “ON”. The remote completed the 
    memorizing  process when LED light turns “OFF”

3. Device Testing & Remote Memorization

2. Wire Connection:

RB1 Receiver Box

5.2 WIRE CONNECTION AND SETTING OF RB1 EXTERNAL RECIEVER BOX

 

Orange

Blue

Yellow

Green

Red

Black

-Signal 1

-GND

-Signal 2

-GND

-12V/24V

-GND

Output 1 (Normally Open Relay)

Output 2 (Normally Open Relay)

12V - 24V AC/DC

RB1 Receiver Box

a. Orange cable (Signal 1) connect to terminal 10 (Pb) on the control board
b. Blue cable (GND) connect to terminal 11 (GND) on the control board
c. Red cable (12V/24V ac/dc) connect to terminal 9 (Ph+) on the control board
d. Black cable (GND) connect to terminal 11 (GND) on the control board

Orange

Blue

Yellow

Green

Red

Black

-Signal 1

-GND

-Signal 2

-GND

-12V/24V

-GND

9

10

11

GND

Pb

Ph+

 


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34100-085-D

Low Voltage

24V

24V power supply 

for great safety

Durability

Solid material apply 

with lasting usage

EZ Instal

Easy installation 

and user friendly 

interface

Silence

Worm gear application 

give silence operation

Manual release device 

with easy use and 

highly protection

Key Release