Yale 5400LN SERIES Catalog - User Manual

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5400LN S

ERIES

RADE

1 L

EVER

YLINDRICAL

OCKSETS

CYLINDRICAL

5400LN

ALOG

LOCK

RUGGED YET REFINED

Designed for industrial, commercial and institutional use, Yale’s 5400LN
Series heavy-duty cylindrical lockset offers no compromise when it comes
to rugged reliability and performance. With key construction features,
such as our patented Free Wheeling lever mechanism, wear-resistant
chassis plates, heavy-duty lever return springs and through-bolting, this
Grade 1 trendsetter proves time and again why it’s the favorite among
architects and building owners who demand the highest standard of
product quality.

And who says a lockset can’t be tough and look good at the same time?
The 5400LN features three aesthetic lever designs and a diverse line of
eleven architectural finishes, including three PVD lifetime finishes, which
allow the freedom of enhancing any décor. With a lifetime warranty
against lever sag and lever spring breakage, you’ll never have to worry
about your intended attraction becoming an unintended distraction.

Page 2

Introduction  . . . . . . . . . . . . . 2
Features  . . . . . . . . . . . . . . . . .3
Lever Designs  . . . . . . . . . . . . 4
Lockset Functions  . . . . . . . 5-7
Cylinders  . . . . . . . . . . . . . . 8-9
Electrified . . . . . . . . . . . . . . .10
Latchbolts . . . . . . . . . . . . . . 11
Strikes  . . . . . . . . . . . . . . . . .12
Suggested Specification  . . . . 13
Ordering Information  . . . . . 14

CONTENTS

5400LN Series Cylindrical Lock

FINISHES

ANSI

Code

Finish

605*

Bright Brass, PVD

606*

Satin Brass, PVD

609

Satin Brass, Blackened, Satin
Relieved, Clear Coated

612

Satin Bronze, Clear Coated

613

Satin Bronze, Oxidized and
Oil Rubbed

613e*

Satin Bronze, Oxidized and
Oil Rubbed, PVD

616

Satin Bronze, Blackened, Satin
Relieved, Clear Coated

619

Satin Nickel Plated, Clear
Coated

625

Bright Chrome Plated

626

Satin Chrome Plated

693

Black Powder Coat

FREE WHEELING LEVER TRIM

All 5400LN locking functions
feature the patented (Patent No.
4920773) Free Wheeling lever
mechanism. When the outside
lever is locked, it will rotate freely
up and down while remaining
securely locked.

A.D.A.

The 5400LN meets accessibility
guidelines of the Americans with
Disabilities Act and the
requirements of the Uniform
Federal Accessibility Standards and
ANSI 117.1, all requiring ease of
accessibility for the handicapped.

INSTALLATION

Fits ANSI Spec. 115.2, which
covers Hollow Metal Doors and
Frame Preparation for Cylindrical
Locksets, and doors with ANSI
Spec A115.18 “Spider Cut Out.”

WARRANTY

The 5400LN Key-in-Lever
cylindrical lock carries a
comprehensive five-year warranty.
Likewise, the lockset carries a
lifetime warranty against lever sag
and lever spring breakage. Ask
your Yale sales representative for
complete warranty information.

ISO 9001

Designed and
manufactured in
a certified ISO 9001
facility.

*PVD finish standard on 605 and 606.
Available as an option on 613 (as 613e)
for customers desiring a non-wearing
finish.

PVD LIFETIME FINISH

Physical Vapor Deposition (PVD)
is a technologically advanced finish
coating that provides the ultimate
surface protection against
environmental elements and
everyday wear and tear. PVD
matches clear coated finishes in
appearance, yet surpasses them in
durability. Yale warrants all its
PVD finishes against corrosion,
tarnish, wear, discoloring and
peeling for the lifetime of the part
to which it has been applied. Ask
your sales representative for
specific warranty information.

FEATURES

Page 3

5400LN Series Cylindrical Lock

FIRE LISTINGS

UL - cUL Fire Label for all door
functions up to 3 hours.

ANSI

ANSI A156.2, 1996 Series 4000
Grade 1.

DOOR THICKNESS

The 5400LN fits doors from
1-3/4" to 2-1/4" thick. It can be
used on 1-3/8" thick doors by
adding two spacer plates
P/N 14-5401-6644.

FULL-FEATURED GRADE 1 LEVER LOCKSET OFFERING:

• Patented Free Wheeling lever mechanism increases vandal resistance and reduces the amount of

maintenance typically required of locksets with rigid levers.

• 11 finish options.
• 3 lever designs
• 19 functions.
• Stainless steel latchbolt provides added strength and wear resistance. Direct 1/2" throw is standard.
• A 3/4" latch throw for fire-rated or pairs of doors is available.
• Wear-resistant plates in the chassis help extend the life of the lockbody and provide smoother lock operation.
• Longer through-bolts through the chassis provide greater stability and prevent rotation.
• Lifetime warranted heavy-duty lever return springs prevent lever sag and provide positive return of lever to

horizontal position.

• Door adjustable rose support plates allow for easy adjustment of lockset to fit doors ranging in thickness

from 1-3/4" to 2-1/4". Rose spacers available for 1-3/8" thick doors.

• Three non-handed lever options (Augusta, Monroe, and Pacific Beach) comply with ADA requirements for

easy gripping and operation.

• Expanded cylinder and keying options:

- Yale

6- and 7-pin standard and interchangeable core cylinders including Yale

KeyMark

patented

keyway cylinders (see page 8).

- Standard cylinders with Schlage

C and Sargent

LA keyways.

- Levers which accept interchangeable core cylinders by Best

, Corbin Russwin, Schlage

and Medeco

and ASSA

• 3-1/2" roses cover new ANSI hollow metal door cutout.

Stainless Steel
Latchbolt

Adjustable
Rose Plates

Heavy-Duty
Lever Return
Springs

Solid Brass
Pin Tumbler
Cylinder

Multiple Keying
Options

3-1/2" Rose

Anti-Rotation
Through-Bolts

Free Wheeling

Patented Lever

Mechanism

LEVER DESIGNS

Page 4

5400LN Series Cylindrical Lock

Lever:

Cast Solid

Rose:

Cold Forged Brass, Bronze

Lever:

Cast Solid

Rose:

Cold Forged Brass, Bronze

Lever:

Cast Solid

Rose:

Cold Forged Brass, Bronze

Dimensions are shown in inches (millimeters).

** See page 8 and 9 for interchangeable core cylinder order options.

AU**

MO**

PB**

3-1/2"

(89)

5-7/16"

(138)

3-3/64"

(77)

3-1/2"

(89)

5-7/16"

(138)

3-1/8"

(79)

3-1/2"

(89)

5-1/4"

(133)

3-1/8"

(79)

2-9/16"

(65)

AUGUSTA

MONROE

PACIFIC BEACH

LOCKSET FUNCTIONS

Page 5

5400LN Series Cylindrical Lock

* Lever handles are Free-Wheeling in locked position. Shaded area denotes Free-Wheeling lever.

5401LN (F75)

5402LN (F76)

5403LN (F77)

Passage or Closet Lock
• For doors that do not require locking.
• Either lever operates latchbolt at all

times.

Privacy Bedroom or Bath Lock
• For lavatory or other privacy doors.
• Either lever operates latchbolt unless

outside lever is locked by pushbutton
inside.*

• Button automatically releases when

inside lever is turned or door is closed.

• Emergency release in outside lever.

Emergency key supplied.
(PN 14-5302-1053-048)

• Inside lever always active.

Patio or Privacy Lock
• For exit doors with limited entry.
• Deadlocking latchbolt.
• Either lever operates latchbolt unless

outside lever is locked by pushbutton
inside.*

• Button automatically releases when

inside lever is turned or door is closed.

• Inside lever always active.

Outside

Inside

Outside

Inside

Outside

Inside

5404LN (F82)

5405LN (F86)

5406LN (F92)

Entry Lock
• For entrance or office doors.
• Deadlocking latchbolt.
• Either lever operates latchbolt (except

when outside lever is locked from
inside).*

• Pushing button in inside lever locks

outside lever. (Automatically releases
when inside lever is turned or key is
rotated in locked outside lever.)

• Latchbolt is operated by key in outside

lever or by rotating inside lever.

• Inside lever always active.

Storeroom or Closet Lock
• For use on storeroom, utility, and exit

doors.

•

Deadlocking latchbolt.

• Latchbolt operated by lever inside, key

in outside lever.

•

Outside lever always locked.*

•

Inside lever always active.

Service Station Lock
• Deadlocking latchbolt.
• Either lever operates latchbolt.
• Pushbutton in inside lever locks outside

lever. (Automatically releases when
inside lever is turned, door is closed or
key is rotated in outside lever, except
when slotted pushbutton is rotated 90˚
clockwise to retain outside lever in
locked position.)*

• Latchbolt operated by key in outside

lever, inside lever always active.

Outside

Inside

Outside

Inside

Outside

Inside

LOCKSET FUNCTIONS

Page 6

5400LN Series Cylindrical Lock

* Lever handles are Free-Wheeling in locked position. Shaded area denotes Free-Wheeling lever.

5407LN (F109)

5408LN (F84)

5409LN (F89)

Entrance or Corridor Lock
• For entrance, general home or office

doors.

•

Deadlocking latchbolt.

• Either lever operates latchbolt (except

when outside lever is locked from
inside).*

• Pushing turn button in inside lever

locks outside lever, and automatically
releases when inside lever is turned or
key is rotated in locked outside lever.

• Outside lever may be retained in

locked position by pushing and rotating
turn button 90° clockwise to a
horizontal position; not released until
turn button is manually returned to the
vertical position.

• Latchbolt is operated by key in outside

lever or by rotating inside lever.

•

Inside lever always active.

Classroom Lock
• For classroom or utility room doors.
•

Deadlocking latchbolt.

• Either lever operates latchbolt (except

when outside lever is locked by key).*

•

Inside lever always active.

• Outside lever locked* or unlocked only

by key.

Exit Lock
•

For exit doors with no-entry desired.

•

Deadlocking latchbolt.

•

Outside lever always locked.*

•

Inside lever always active.

Outside

Inside

Outside

Inside

Outside

Inside

5418LN

5417N (F88)

5418LN (F110)

Classroom Intruder Lock
•

For classroom doors.

•

Deadlocking latchbolt.

•

Either lever operates latchbolt (except
when outside lever is locked by key in
either lever).

•

Outside lever remains locked upon
egress.

•

Inside lever always active.

Apartment, Exit or Public Toilet Lock
•

For office or apartment building
entrance doors or lavatory doors.

•

Deadlocking latchbolt.

•

Either lever operates latchbolt (except
when outside lever is locked by key
from inside).*

•

Key in outside lever operates
latchbolt.

•

Inside lever always active.

NOTE: Inside handle requires 1802S
standard 6-pin cylinder.

Intruder Classroom Security Lock
• For classroom doors.
• Deadlocking latchbolt.
• Either lever operates latchbolt (except

when outside lever is locked by key
from either side).

• Key either inside or outside locks or

unlocks outside lever.

• Inside lever always active.

Outside

Inside

Outside

Inside

Outside

Inside

LOCKSET FUNCTIONS

Page 7

5400LN Series Cylindrical Lock

* Lever handles are Free-Wheeling in locked position. Shaded area denotes Free-Wheeling lever.

5421LN (F80)

5422LN (F90)

5425LN

Communicating Lock
•

For communicating or store
entrance doors.

•

Deadlocking latchbolt.

•

Either lever operates
latchbolt (except when key
in either lever locks or
unlocks the lever
independently of the
other).*

•

Should be used only in
offices or rooms with
multiple entries.

NOTE: Not available with IC
core cylinders.

Dormitory Lock
•

Deadlocking latchbolt.

•

Either lever operates
latchbolt (except when
outside lever is locked by
inside pushbutton or key in
outside lever).* Inside lever
always active.

•

When locked by button, the
button automatically
releases when inside lever
is turned or door is closed.

•

When locked by key, the
automatic release is made
inoperative and must be
manually unlocked by the
key.*

Privacy Lock
• For lavatory or other privacy doors.
• Either lever operates latchbolt (except when outside lever is

locked by inside pushbutton).*

• Button automatically releases by turning inside lever or

closing door.

• Door can be unlocked, when necessary, by operating outside

turnbutton.

•

No emergency key required.

Outside

Inside

Outside

Inside

Outside

Inside

5428LN

5429LN

5430LN (F87)

455LN

Exit Latch
• For twin communicating or

exit doors where one side
operation is required.

• Use where space is

limited.

• Deadlocking latchbolt.
• One lever operation.
• Blank rose.
• Should be used only where

rooms have more than one
entrance.

Communicating or Closet
Lock
• For twin communicating or

closet doors where one side
operation or space between
doors is limited.

• Deadlocking latchbolt.
• Inside lever operates

latchbolt except when lever
is locked by key.*
(Not available with IC core
cylinders.)

Utility, Asylum or
Institutional Lock
• Deadlocking latchbolt.
• Latchbolt operated by key in

lever from either side.

• Both levers always locked.*

(Not available with IC core

cylinders.)

Dummy Trim
• For non-operational lever

use for decorative trim.

Outside

Inside

Outside

Inside

Outside

Inside

Outside

Inside

CYLINDERS

Page 8

5400LN Series Cylindrical Lock

CYLINDER OPTIONS

The following selection guide indicates the correct key-in-lever cylinder for each locking segment.

SECURITY CYLINDERS

The patented Yale

Security Cylinder

(Patent No. 4638651) contains two
independent locking mechanisms. The first
is a traditional 6- or 7-pin tumbler
mechanism with spool drivers for greatly
increased picking resistance.

The second is an innovative 5-tumbler
rotating disc mechanism with sidebar
engagement. The rotating discs are spring
loaded and block the bottom of the keyway.

Illustration

Lockset Series:

5400LN

Types of Cylinder Mechanisms

Conventional

Patented Keyway

Security

High Security

Cylinder T

pes

Fixed Core

6-pin

7-pin

6-pin

7-pin

6-pin

7-pin

6-pin

7-pin

Key-In-Knob

1802

1802A

K402

5802

5802A

N/A

Interchangeable Core

LFIC

1210

N/A

K800

N/A

5210

5220

N/A

SFIC

N/A

K600

N/A

Refer to Yale

KeyMark

and/or Cylinders and Keys Catalog sections for all details and

how to order examples.

1802

1210

PATENTED KEYWAY CYLINDERS

For those applications requiring patented key control, Yale's KeyMark

line of patented keyway cylinders

provides the ultimate protection against unauthorized key duplication.

Yale

KeyMark's utility-patented

Security Leg

keyway features increased resistance against picking and impressioning and can easily retrofit

into existing systems. For further details and availability, refer to the separate

Yale KeyMark

catalog.

CYLINDERS

Page 9

5400LN Series Cylindrical Lock

LEVERS ACCEPTING COMPETITORS’ INTERCHANGEABLE CORE CYLINDERS

Interchangeable

Core System

Prefix

Ordering Example

Best®

B (i.e. B-AU, B-PB, B-MO)

B-AU5407LN x 626

Schlage

SI (i.e. SI-AU, SI-PB)*

SI-AU5407LN x 626

Corbin Russwin

R (i.e. R-AU, R-PB)*

R-AU5407LN x 626

Medeco

, ASSA

M (i.e. M-AU)**

M-AU5407LN x 626

107S SCHLAGE

CYLINDER ADAPTER KIT

Used to modify

Schlage

cylinder for fit in the 5400LN.

P/N 14-5407-0300-048

SCHLAGE

C & SARGENT

LA KEYWAY

Illustration

List Number

Number of Pins

2802

Schlage

6-pin C Keyway

O-Bitted or Keyed Random

3802

Sargent

6-pin LA Keyway

O-Bitted or Keyed Random

*Schlage

and Corbin Russwin options not available with MO levers.

**Medeco

, ASSA

option available only with AU lever.

ELECTRIFIED

Page 10

5400LN Series Cylindrical Lock

Features

• Patented Free Wheeling lever mechanism.
• Self-contained, continuous-duty integral

solenoid (allows installation in standard
cylindrical prep).

• Available Fail Safe or Fail Secure.
• Available in 12 or 24 volts AC/DC.
• External rectifier for AC operation.
• Mechanical cylinder override.
• All 5400LN cylinder options.
• ANSI Grade 1.
• UL listed.

ELECTRIFIED 5400LN CYLINDRICAL LOCKSET

Outside

Inside

Function

Function Description

5490LN

Fail Safe
• Power on/locks outside lever.
• Inside lever always free.
• Latchbolt retracted by key when locked

electrically.

• Free Wheeling lever when locked

electrically.

5491LN

Fail Secure
• Power on/unlocks outside lever.
• Inside lever always free.
• Latchbolt retracted by key when power

is off.

• Free Wheeling lever when power is off

(locked).

OPERATION

Electric locks provide the ability to electrically lock or unlock the outside trim from a remote location. Fail
Safe locks are commonly used in stair towers to release upon fire alarm activation. Fail Secure locks are used
on perimeter doors or security doors to allow ingress using access control technologies (proximity cards,
keypads, etc.)

LATCHBOLTS

Page 11

5400LN Series Cylindrical Lock

List No.

Front

Backset

Throw

Front Width

Latch Diameter

F693

Flat

2-3/4"

1/2"

1-1/8" (29mm)

1" (25mm)

693

Beveled

2-3/4"

1/2"

1-1/8" (29mm)

1" (25mm)

3693

Beveled

3-3/4"

1/2"

1-1/8" (29mm)

1" (25mm)

List No.

Front

Backset

Throw

Front Width

Latch Diameter

F694

Flat

2-3/4"

1/2"

1-1/8" (29mm)

1" (25mm)

F480B

Flat

2-3/4"

3/4"

1-1/8" (29mm)

1" (25mm)

694

Beveled

2-3/4"

1/2"

1-1/8" (29mm)

1" (25mm)

480B

Beveled

2-3/4"

3/4"

1-1/8" (29mm)

1" (25mm)

3694

Beveled

3-3/4"

1/2"

1-1/8" (29mm)

1" (25mm)

3480B

Beveled

3-3/4"

3/4"

1-1/8" (29mm)

1" (25mm)

PLAIN LATCHBOLTS

DEADLOCKING LATCHBOLTS

Note: For 3/4" throw applications, only deadlocking latchbolts available.

STRIKES

Page 12

5400LN Series Cylindrical Lock

STRIKES

Yale

5400LN locksets are supplied standard with a 497 ANSI strike.

A variety of optional strikes are also available. All strikes are located on the same vertical and horizontal
center lines as the latchbolt. Some strikes are available in a variety of lip lengths to accommodate varying
thickness of doors and frames. To determine the proper length of the lip, measure from the center line of the
strike to the edge of the jamb and add 1/4" (6mm). All strikes are reversible.

ATTACHING SCREWS

List No. 497 ANSI Strike
1-1/4" supplied standard with
5400LN. 1-1/8", 1-1/2", and
1-3/4" lip lengths available by
special order. For door and
frames with ANSI A115.2
preparations.

List No. 495 Strike
1-1/4" curved lip, wrought box
supplied. 1", 1-1/2", 1-3/4" and
2" curved lip lengths available
by special order.

List No. 497B Blank ANSI Strike
Available to special order.
Installed in frame with standard
ANSI A115.2 preparation to
replace the strike when the
lockset has been removed from
the door.

List No. 202 Strike Box
Available to special order.
Specify 497 x 202.

For List No. 495

#8-8-32 x 3/4" (19mm) Phillips flat head
combination wood and machine screws.
P/N 81-2012-0416

For List Nos. 497 and 497B

#12-12-24 x 1" Phillips flat head
combination wood and machine screws.
P/N 81-2012-0620

NOTE: When ordering strike or attaching screws individually, specify the finish required; i.e. 497 x 202 x 606.

SUGGESTED SPECIFICATION

Page 13

5400LN Series Cylindrical Lock

GRADE 1 LEVER CYLINDRICAL LOCKSET

Lockset chassis shall be constructed of heavy-gauge cold-rolled steel, zinc dichromate plated to protect against
rust and corrosion. Locksets shall be adjustable to fit doors between 1-3/4" (44mm) to 2-1/4" (57mm) thick.

Locksets shall be non-handed, and shall install easily without the need for specialized installation tools.
Locksets shall have separate anti-rotation throughbolts in the 6 o’clock and 12 o’clock position outside the
2-1/8" face bore, and shall have no exposed mounting screws.

Locksets shall have solid one-piece, cast levers without plastic inserts, and shall be a minimum of 5-1/4" in
length. Levers shall operate independently, and shall have inside and outside lever return springs. Outside
levers on the keyed locksets shall be removable only when the designated key is in the cylinder.

Locksets shall have the capability of accepting 7-pin standard, interchangeable core and high security
cylinders to provide expansion capacity for large master keyed systems.

Vandal resistant levers shall be offered as a standard feature in all locking functions, and shall be Free
Wheeling in the locked condition. Locksets that are rigid in the locked condition, or which must require
resetting (breakaway) are not acceptable.

The latchbolt shall be made of stainless steel.

All locksets shall carry a comprehensive five-year mechanical warranty. Locksets shall carry a lifetime
warranty against lever sag or lever spring breakage.

All locksets shall comply with the following certifications:

- UL 3 Hour Fire Rating
- ANSI A156.2 Series 4000, Grade 1
- ANSI A117.1 Accessibility Code
- ANSI A115.18 Preparation

All locksets shall be 5400LN Series Grade 1 Key-in-Lever cylindrical locksets as assembled by Yale
Commercial Locks and Hardware.

ORDERING INFORMATION

Page 14

5400LN Series Cylindrical Lock

From this outline select the List Number for the Yale

5400LN Series Cylindrical Lockset you require.

Design

Function

Latch

Strike

Cylinder

Door

Thickness

Finish

See Page 4

See Pages 5-7

See Page 11

See Page 12

See Pages 8-9

See Page 3

See Page 2

Quantity

Design

Function

Latch

Strike

Cylinder

Door

Thickness

Finish

100

5407LN

F694

497

1802

1-3/4"

626

ORDERING EXAMPLE

PACKING

Each box has a strike, paper template, combination wood and machine screws, lever release tool and easy-to-
follow instructions. Cylinder functions supplied with two keys. Ten shelf boxes to a case.

For the latest information on Yale
Commercial Lock and Hardware products,
visit our website at www.yalelocks.com.

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42129-MA-5.0-7/03R

Yale Commercial Locks and Hardware

Address:

1902 Airport Road, Monroe, NC 28110 USA

Tel:

1-800-438-1951

•

Fax:

1-800-338-0965

•

www.yalelocks.com

Yale-Corbin Canada Ltd.

Address:

6940 Edwards Boulevard, Mississauga, Ontario, Canada L5T 2W2

Tel:

1-800-461-3007

•

Fax:

1-800-461-8989

•

www.yalecorbin.on.ca

Yale

and Yale Security Inc.® are registered trademarks of Yale Security Inc. Other product brand names may be trademarks or registered trademarks of their respective owners and are

mentioned for reference purposes only. Copyright© 2001, 2003 Yale Security Inc. All rights reserved. These materials are protected under US copyright laws. All contents current at time
of publication. Yale Security Inc. reserves the right to change availability of any item in this bulletin, its design, construction, and/or its materials.

The ASSA ABLOY Group is the world’s leading manufacturer and supplier of locking solutions, dedicated to satisfying end-user needs for
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